refractory slide gate plates used, in pair, as a valve at the bottom of the ladle in order to control molten metal flow during casting. Highly sliding surfaces of these plates are necessary for easily opening and closing operation as they slides on each other.
My question is whether these refractory plates required tar impregnation treatment, because i found this treatment in most of the articles regarding refractory slide gate plates, or it also not necessary require tar impregnation likewise magnesia carbon bricks and can be use directly after curing.
There are mainly four types of commonly used slide gate plates.These are:
1) Cured Alumina carbon plates
2) Fired alumina carbon plates
3) Cured magnesia carbon plates
4) Fired magnesia carbon plates
Fired plates have better erosion resistance as well as better mechanical properties at high temperature.
Cured plates give 1 heat life and after polishing/coating the plate by repair may give one more extra heat life.
Fired plates can give around 4-6 heats life.
There are also zirconia based plates which are very expensive and used by reputed steel plants who targets to achieve 8-10 heats per pair of plates.
Magnesia based plates are preferable where slag corrosion rate is very high.
Tar impregnation is effective on fired products.After firing,the plates can have a porosity of about 13-14%.After tar impregnation,the porosity is reduced to around 3 %.
Tar impregnation is not much effective on cured products,as cured products already show a porositiy of about 5 %.
Purpose of tar impregnation are to lower the porosity and increase the carbon content.This results in better thermal conductivity and oxidation resistance.In case of Alumina carbon plates,tar impregnation also protects the aluminium carbide from hydration.
So,I will say,although environmentally hazardous,tar impregnation is necessary for fired slide gate plates.
My question is whether these refractory plates required tar impregnation treatment, because i found this treatment in most of the articles regarding refractory slide gate plates, or it also not necessary require tar impregnation likewise magnesia carbon bricks and can be use directly after curing.
There are mainly four types of commonly used slide gate plates.These are:
1) Cured Alumina carbon plates
2) Fired alumina carbon plates
3) Cured magnesia carbon plates
4) Fired magnesia carbon plates
Fired plates have better erosion resistance as well as better mechanical properties at high temperature.
Cured plates give 1 heat life and after polishing/coating the plate by repair may give one more extra heat life.
Fired plates can give around 4-6 heats life.
There are also zirconia based plates which are very expensive and used by reputed steel plants who targets to achieve 8-10 heats per pair of plates.
Magnesia based plates are preferable where slag corrosion rate is very high.
Tar impregnation is effective on fired products.After firing,the plates can have a porosity of about 13-14%.After tar impregnation,the porosity is reduced to around 3 %.
Tar impregnation is not much effective on cured products,as cured products already show a porositiy of about 5 %.
Purpose of tar impregnation are to lower the porosity and increase the carbon content.This results in better thermal conductivity and oxidation resistance.In case of Alumina carbon plates,tar impregnation also protects the aluminium carbide from hydration.
So,I will say,although environmentally hazardous,tar impregnation is necessary for fired slide gate plates.
Thank you. this helped quite alot.
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