Wednesday, May 5, 2010

Tundish preparation for casting..


Tundish safety lining (backup lining) products :
  • Low and Ultra low cement castables, pumpables and shotcretes
  • Sprayable or board insulation
  • Anchoring systems
MgO or Al2O3 spray or dry vibratable linings systems :
  • Basilite® Series Spray Mixes
  • Basivibe™ Series Dry Vibration Mixes
  • Associated installation equipment

Spray
Basilite® Series Spray Mixes :
Basilite® is a wet slurry mix applied through a spray machine. VESUVIUS supplies a wide range of spray mixes. Some mixes are in the density range of 85 to 90 lbs/cu ft (35.7 to 40 kg/cu ft). Other mixes are denser (100+ lbs/cu ft or 45+ kg) for tougher application. The product is also offered in a range of MgO content.
  • Dry, fine grained MgO aggregates, fillers and foaming agent for porosity and binder
  • Mixed with water (20%) and pumped
  • Air introduced at end of nozzle to disperse wet mix
Examples are:
- Basilite® 304
- Tuncast® 680XGT
- Basilite® 229
- Basilite® 404


Internal refractory flow modifying shapes:
  • Precast Weirs, Baffles and Dams
  • Flow Enhancing Systems
    • Ripple Series
    • Performer Series
    • SuperX Series
    • Turbostop® 

Dry Vibration
Basivibe™ Series Dry Vibration Mixes :

Basivibe™ is a dry granular vibration mix installed using a heated form. VESUVIUS supplies a wide range of dry vibration mixes. All mixes are in the density range of 130 to 135 lbs/cu ft (59 to 60 kg/cu ft). The product is also offered in a range of MgO content and designed for Hot Practice or Cold Practice tundishes:
  • Dry, fine grained MgO aggregates, resin for low temp curing and binder
  • Installed dry against a steel form
  • Form is heated to 500°F (260°C) to set product.
Examples are:
- Basivibe™ HP 76
- Basivibe™ HP 85
- Basivibe™ HP 90

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