Monday, April 2, 2012

Crude steel production (million tonnes):


Crude steel production (million tonnes):
RankCountry/Region20072008200920102011
— World1,351.31326.51,219.71,413.61,490.1
1China People's Republic of China494.9500.3573.6626.7683.3
2Japan Japan120.2118.787.5109.6107.6
3United States United States98.191.458.280.686.2
4India India53.557.862.868.372.2
5Russia Russia72.468.560.066.968.7
6South Korea South Korea51.553.648.658.568.5
7Germany Germany48.645.832.743.844.3
8Ukraine Ukraine42.837.329.933.635.3
9Brazil Brazil33.833.726.532.835.2
10Turkey Turkey25.826.825.329.034.1
11Italy Italy31.630.619.725.828.7
12Republic of China Taiwan20.919.915.719.622.7
13Mexico Mexico17.617.214.217.018.1
14France France19.317.912.815.415.8
15Spain Spain19.018.614.316.315.6
16Canada Canada15.614.89.013.013.1
17Iran Iran10.110.010.912.013.0
18United Kingdom United Kingdom14.313.510.19.79.5
19Poland Poland10.69.77.28.08.8
20Belgium Belgium10.710.75.68.18.1
21Austria Austria7.67.65.77.27.5
22Netherlands Netherlands7.46.85.26.76.9
23South Africa South Africa9.18.37.58.56.7
24Egypt Egypt6.26.25.56.76.5
25Australia Australia7.97.65.27.36.4
26Argentina Argentina5.45.54.05.15.7
27Czech Republic Czech Republic7.16.44.65.25.6
28Saudi Arabia Saudi Arabia4.64.74.75.05.3
29Sweden Sweden5.75.22.84.84.9
30Kazakhstan Kazakhstan4.84.34.14.34.7
31Slovakia Slovakia5.14.53.74.64.2
-Malaysia Malaysia6.96.44.04.1N/A
32Finland Finland4.44.43.14.04.0
— Others[4]29.8 (est.)28.3 (est.)23.3 (est.)25.6 (est.)

what causes a violent boiling in EAF

1)  a carbon boil - disolved oxygen ppm + carbon = lots of light and heat.
2)any scrap or ferroalloys embebed in slag may cause a violent reaction in the furnace once it gets espontaneously in contact with the molten steel. Also if a deficient refractory repair breaks and any moist is retained under it may cause a violent reaction. 
3)  sudden addition of high-carbon material (pig iron, respectively hot metal) into a steel bath with high oxygen activity has caused sudden formation of CO and the boiling you have observed. I would reconsider the rate and time of addition. 
4)  two things are important,if the furnace is having highly oxydised bath it indicates with flame shoot once hot metal is poured.But the pouring should be controlled or else it may end up with boiling.......slag volume in furnace is important...as its increase in volume and subsequent sudden pouring of hot metal will cause boiling...control of Si in HM is also imp 
5) Bath stratification of temperature or carbon will cause a boil in the EAF during refine. Depending how the furnace is charge could cause problems. If you charge lime or DRI on the bottom and then, charge scrap or hot metal on the top, you will have an reaction around 2800 to 2850 F. 
6) Rust, Moiture, Oxygen, Nitrogen & Hydrogen present in scrap expands many more times of their voulume at high temp and there by reacts with each other causes voilent boiling in EAF 
7)  Basic atmost reason for boil in EAF during refiningis presence of high activity of free oxygen for having a boil surface tension & viscosity of slag must be least. 
8) Before any addition to EAF molten bath should be stable, specially adding pigs or alloys. in both cases it looks that boiling is due to Temperature gradient. or it may be due to high slag volume & carbon boil in most cases.